Job description
POSITION OBJECTIVE/RESPONSIBLITIES:
The Lead Process Engineer provides technical expertise to ensure the operation produces product that meets all quality, cost, and efficiency requirements to a 24/7 manufacturing facility. You will contribute to the development of Honeywell's next generation of Spectra products by designing, testing and/or validating products from prototype to market. This role will identify ways to improve safety, quality, yields, and the capability of existing processes while also assisting in the scale up and implementation of developmental products/processes. Core challenges include leading continuous process improvement to drive Key Performance Indicators for the 24/7 plant operation, to meet goals established by the business along with providing technical guidance and support to the operations team while assisting and leading process troubleshooting activities to yield desired output.
JOB REQUIREMENTS:
- Lead business critical projects yielding significant reductions in defects/costs and increased
- productivity
- Lead production restoration when attempts by the operations personnel have been unsuccessful,
- advanced troubleshooting or shift coverage are required to stabilize operation
- Must work multiple priorities and deliver required results by autonomy within a 24/7 operation
- Mentor site engineers as a on-the-plant floor partner to develop and implement innovative engineering solutions to improve OEE and stable ops while reducing process variability and waste
- Plan & innovate layout of production processes and sequence of operations with next-gen mindset
- Support 24/7 operations in troubleshooting daily process issues as needed
- Support sustained operation of fiber, solvent recovery and utilities operations
- Conduct PHAs, engineering analysis, SOP/compliance audits, measurements, and tests/trials
- Develop chemical process controls, engineering documents, and capital improvement plans
- Develop Pre-Feed/FEL-1 packages for capital projects and manage those from design to operation
- Facilitate and manage engineering MOR processes (MOC, PSM, Project, Task Mgmt, etc) as directed
- Serve as site engineering POC and technical liaison for all unit operations
- Perform detailed root cause analysis using advance concepts, tools, and technology to implement process changes/control plans which ensure continuous and sustainable improvement
- Coordinate with 3rd party vendors to manage improvement opportunities for plant operations and drive opportunities to improve energy efficiency, productivity, and equipment operation/reliability.
YOU MUST HAVE:
- Bachelor's Degree in Engineering
- 3+ years of diverse, relevant plant-floor work experience within manufacturing environment
WE VALUE:
- Bachelor's Degree in Chemical, Mechanical Engineering, or Industrial Engineering
- Chemical, polymer, fiber, continuous manufacturing experience preferred
- Demonstrated design, project, & process change experience resulting in significant business value
- Demonstrated excellent troubleshooting, analytical and problem-solving skills
- Demonstrated efficiency in handling multiple priorities without impact to required work
- Demonstrated willingness to be available to support plant operations at anytime
- Demonstrated strong interpersonal and communication skills with Team First mindset
- Demonstrated ability develop structured task list that achieve required results with autonomy
- Demonstrated ability to accurately identify patterns using statistics software to problem solve
- Demonstrated ability to focus on important information and identify key details to deliver on complex situations or problems without guidance or supervision
- Demonstrated knowledge of engineering techniques to optimize manufacturing processes
- Demonstrated analytical and problem-solving skills
- Process simulation software experience (ASPEN, HTRI, PIPE-FLO) for process equipment design
- Excellent computer literacy (Minitab, coding, logic, MS excel, DCS, Automation/Controls Tools, etc.)
- Certification in Six Sigma or Lean Manufacturing preferred
- Working knowledge of RAGAGEP/PSM/MOC
- Working in a union environment
Additional Information
- JOB ID: HRD193652
- Category: Integrated Supply Chain
- Location: 15801 Woods Edge Rd,Interstate 95 (Exit 58),Colonial Heights,Virginia,23834,United States
- Exempt
Honeywell is an equal opportunity employer. Qualified applicants will be considered without regard to age, race, creed, color, national origin, ancestry, marital status, affectional or sexual orientation, gender identity or expression, disability, nationality, sex, religion, or veteran status.
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